I make inset panels by resawing 2x8s into 1/8" thick pine faces, edge joining them to get the appropriate width, then laminating the pine face to a 3/16" plywood backing. The resultant laminated panel will be 5/16" thick. I cut a rabbet in the inside of the frame and round the outside edges. Then glue the laminated panel into the rabbet.
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2x8 being resawed into 1/8" thick slabs for the inset panels. Note I chose a section of the 2x8 with no knots, makes it easier to plane thin slabs. |
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I marked 1/8" + 1/16" = 3/16" from each edge of the 2x8.
Close up of resawing the mark, the slab is just to the left of the kerf.
If the 2x8 is a little cupped, I plane it flat before marking.
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After sawing off thin slabs I plane the remaining center of the 2x8 before marking and resawing off more thin slabs. |
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Re-mark the remaining center piece (from the 2x8) for another resaw. The two outside 1/8" slabs will become inset panel faces. |
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Using a thickness planer on a 1/8" slab. When I resaw a slab I cut it a little thicker than I actually need so I can plane off the bandsaw marks and to get to the exact thickness I need. |
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Stack of 1/8" thick pine faces to make inset panels. |
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Ditto for Susan's panels. |
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Here is the edge of the pine face panel being edge joined. |
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Two pine face panels after edge joining. |
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These are 3/16" thick plywood backing panels. I'll laminate them to the back of the pine face to make an inset panel. |
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Heres how I apply glue for laminating (from another project). |
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And how I spread it out (also another project), note the bondo spreader from Walmart. |
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Laminating pine face to plywood back. |
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Edge of laminated panel, upside down, the plywood is on top and the pine on the bottom. This laminated panel is 5/16" thick, 1/8" pine face and 3/16" plywood back. |
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Several laminated panels note the pine overlaps the plywood, I'll trim it before gluing. |
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On a different frame you can see the rounded outside edge and the rabbet inside. |
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Back side of headboard with laminated inset panels being glued in. |
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Front of foot board with laminated inset panels glued in. |
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Betty's footboard with primer coat of poly, the headboard is in the background on the workbench. |
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Headboard with primer coat of poly. Note the little "fillet" at the legs under the bottom horizontal. These will have the tee nuts inserted and glued that hold the headboard to the head boxes. |