A note from Paul:
I have changed the letter 'V' to 'E' (for EMF) in some equations, which is in
keeping with electrical engineering notation.
In some instances I have changed the word pi to π.
How to Calculate the Henrys in a Coil
An inductor is basically just a coil of wire. The inductance of an inductor
is a measure of its ability to store energy in the form of a magnetic field;
when the current in the coil changes, it follows from Lenz's Law that the
magnetic field will induce motion of charges in such a way that it will
resist change in the current. The inductance is equal to the electromotive
force or EMF per unit of rate of change of current. Inductance is measured
using a unit called the Henry or H.
Measure the length of the coil of wire in meters or centimeters. It's important
to use metric units, since the Henry is based on the metric system.
Determine how many turns there are in the coil -- i.e. how many times the wire
is coiled.
Calculate the cross-sectional area of the wire coil by measuring its radius and
plugging this into the formula π*r squared.
Calculate the inductance using the following formula:
Inductance = µ N2 A / length
where N is the number of turns in the coil, A is the cross-sectional area of the
coil, and length is the length of the coil. µ (or "mu") is a constant called the
vacuum permeability constant and has the value 4π x 10-7 H/m.
How to Calculate Electrical Winding Wires
by Weight & Length
Electrical winding wire is used to create inductors. An inductor is a iron
core with coils of wire wrapped around it. The number of turns of the coil
wire determines the inductance value. Inductors are used in a variety of
electrical devices including transformers and electric motors. In fact, the
transformer ratio is the ratio between the primary winding and secondary
winding where the word winding refer to coils of wire. For this reason,
calculating electrical winding wire is analogous to calculating the value of
the inductance associated with the winding.
Find the radius of the wire coil or winding in meters. Refer to the
manufacturer's specification regarding the winding or measure it with a
micrometer from the center of the wire coil to the outer section of the
coil. Call this value "r."
Find the area of the winding using the formula A = π * r2 where π is
3.1415. For example, if r is 1.5 meters:
A = 3.1415 * (1.5)(1.5) = 7.068 square meters.
Find the number of wire turns and the length of the wire. This is the number of
times the wire wraps around the iron core. Refer to manufacturer's
specifications of the winding for these values. Call the number of turns N and
the length l.
Calculate the inductance associated with the winding using the formula
L = (u0 * A * N^2)/l
where u0 is the permeability of free space at 12.56 x 10^ -7
If N is 100 turns, l is 6 meters and A is 7.069 square meters.
L = [(12.56 x 10^-7)(7.069)(100)(100)]/6 = 14.79 mH or millihenries.
Note:
The combination of the area and the length in the formula takes into account the
weight of the wire.
How to Calculate Toroidal Transformers
A toroidal transformer is a transformer shaped like a doughnut. It has a
round iron core with a coil of insulated wire wrapped around it. The iron
core with the coil of wire is also called the "winding." Once powered, the
winding generates a magnetic field and stores energy. The amount of energy
is measured in units of inductance. As with most transformers, toroidal
transformers have both a primary and secondary inductive winding, which is
used to step down or step up the input voltage applied to the primary winding.
Determine the number of turns in the primary winding of the transformer.
Call this value "N." Refer to the transformer specifications. As an example,
assume N is 300 turns.
Find the radius of the transformer. Refer to transformer specifications.
As an example, assume radius is 0.030 meters.
Calculate the area using the formula A = π * r² where π is 3.1415. Continuing
with the example:
A = 3.1415 * (0.030)(0.030) = 0.0028 square meters
Calculate the inductance of the primary winding using the formula
L = (μ0 * N² * A) / 2 * π * r,
where μ0 is the relative permeability of space with a value of:
4 * π * 10^-7 T m/A. Continuing with the example:
μ0 = 4 * π * 10^-7 = 4 * 3.1415 * 10^-7 = 12.56 * 10^-7
L = [(12.56 * 10^-7)(300^2)(0.0028)]
/ [(2)(3.1415)(0.030)] = 0.000316
/ 0 .188 = 0.00168 henries or 1.68 millihenries.
How to Calculate Induced Armature Voltage
An armature is the rotating solenoid inside of DC machines. Engineers use DC
machines to build a generator or a motor. When it's used as a generator, a
gas turbine or a diesel engine rotates the armature and the armature generates
electric power. When it's used as a motor, electric power rotates the armature
and the armature generates the mechanical energy needed to operate a motor.
In both cases, the armature rotates in a magnetic field to produce the required
output.
Find the total number of conductors on the armature, or "Z." Refer to the
armature design specifications.
Find the speed of rotation of the armature, or "N," in revolutions per minute or
rpms. Refer to the armature design specifications.
Find the magnetic flux per pole on the armature, or "M," in units of Webers.
Refer to the armature design specifications.
Calculate the induced armature voltage using the formula:
Eo = (Z N M)/ 60
where Eo is the induced armature voltage. For example, if Z is 360 conductors,
N is 1200 rpm and M is 0.04 Wb, then [(360)(1200)(0.04)]/60 equals 288 volts.
How to Calculate the Inductance of a Coil
Coils are inductors–they resist the flow of alternating current. This inductance
is accomplished by magnetically shifting the relationship between the voltage
(how much electromagnetic force is being applied) and the current (how many
electrons are flowing). Usually voltage and current are in phase–both high at
the same time, both low at the same time. Coils change that, and the stronger
the coil (the more henrys, or units of inductance), the bigger the phase shift.
Calculate the inductance of a coil as an educational exercise or if you expect
someday to build a radio from spare parts. The coils you buy will have the
henrys (measure of inductance) clearly marked. Knowing the formula will help
you understand the behavior of coils, and there is no better way to understand
and remember a formula than to use it.
Take two measurements: the length of the coil ('L') and the diameter of the coil ('D').
The more accurately you make these measurements, the more accurate your results
will be. In the calculation that follows, "L" will be the length of the coil and
"D" will be the diameter of the coil. Now count the number of rings in the coil.
This will be "N" in the formula. Now that you have values for L, D and N, you
can do the calculation.
Compute the inductance by squaring both N and D. Then multiply the squares and
divide the result by (18D + 40L). This will give you the inductance in
microhenrys. There are one million microhenrys in a henry. The formula is:
The micro henrys of inductance in a coil:
L = (N2)(D2)/(18D + 40L)
where "N" equals the number of rings in the coil, "D" equals the diameter of the
coil and "L" equals the length of the coil.
Unless your wires are insulated, your calculation will be incorrect if any of
the rings are touching
This formula can change if you are using an unusual gauge of wire or a core for
the coil. Some online calculators can take this into consideration
What Is Ohm's Law & What Does It Tell Us?
George Ohm published the formula for Ohm’s Law in 1827.
Ohm’s Law states that the electric current that passes through a conductor is in
direct proportion with the potential difference across it. In other words, the
constant proportionality results in the resistance of the conductor. Ohm’s Law
states that the direct current that flows in the conductor is also directly
proportional to the difference between its ends. Ohm’s Law is formulated as
E = IR
, where E is the voltage (EMF), I is the current and R is the resistance of the
conductor. Ohm’s Law represents the most important mathematical relationship
between voltage, resistance and current.
Current (I = E/R)
According to Ohm’s Law, current flows on a wire conductor like water flows down
a river. On the surface of a conductor, current flows from negative to positive.
The electrical current contained in a circuit can be calculated by dividing the
voltage by the resistance. The current is proportional to the voltage and is
inversely proportional to the resistance. In this way, an increase in the
voltage will result in an increase in the current. This can happen only if the
resistance stays constant. If the resistance is increased and the voltage is
not, the current will decrease.
Voltage (E = IR)
Voltage can be described as the difference in the electrical potential
between the two points in the circuit. You can calculate voltage if the
currant and the resistance in the circuit are known. If either the current
or the resistance results in an increase in the circuit, the voltage will
automatically increase.
Resistance (R = E/I)
Resistance determines how much current will pass through a component.
Resistors can be used to control current and voltage levels. A high
resistance will allow only a small amount of current to pass through.
Conversely, a very low resistance will allow a large amount of current to
pass through. Resistance is measured in ohms.
Power (P = EI)
According to Ohm’s Law, power is the amount of current times the level of
voltage at a given point. Power is measured in wattage or watts.
How to Measure the Ohm Value for an Inductor
Every inductor has an ohm value that changes with frequency.
An inductor is a small electronic element that resists changes in an alternating
current, or AC. It consists of a series of wire loops around a core that store
energy in the form of a magnetic field, related to the current that passes
through it. This effect, or inductance, is dependent on the material makeup and
structure of the inductor. Reactance is a measure in ohms of the relationship
between the inductance and frequency of the AC.
Acquire the necessary data. You will need the inductance, measured in Henries,
and the AC frequency, measured in Hertz. The inductance is usually written on
the inductor itself or may be referenced in a schematic. The frequency is
usually notated in an electronic schematic.
Convert inductance as needed. Inductance is frequently expressed as
micro-Henries. A henry is equal to 1,000,000 micro-henries. To convert to
Henries, you would divide the number of micro-Henries by 1,000,000.
Calculate reactance, in ohms, by using the formula:
Reactance = 2 * π * Frequency * Inductance.
π (Pi) is simply a constant, measured as 3.14.
What Is a Ferrite Clamp?
A ferrite clamp, or ferrite choke, is a device used to reduce the amount of
RF (radio frequency) noise, or interference, in a wire that conducts electricity
. Ferrite clamps are typically used to improve the performance of sound systems,
including microphones.
Basics
Ferrite is name given to ceramics formed from various metal oxides. Oxides of
iron, manganese, manganese and zinc and nickel and zinc are the most common
forms of ferrite.
Function
Ferrite clamps usually consist of a two halves of ferrite that are, literally,
clamped around a conducting wire. Ferrite is a highly permeable material and
provides less resistance to the flow of magnetic flux in the conductor than air
alone, so a ferrite clamps effectively absorbs some of the noise in the wire.
Limitations
Ferrite may be a highly permeable, but it is also very fragile. Ferrite
clamps must therefore be protected against physical damage.
How to Calculate a Solenoid
A solenoid is a coil of wire that is substantially longer than its diameter
that generates a magnetic field when a current passes through it. In
practice, this coil is wrapped around a metallic core and the strength of
the magnetic field depends on the coil density, the current passing through
the coil and the magnetic properties of the core.
This makes a solenoid a type of electromagnet, the purpose of which is to
generate a controlled magnetic field. This field can be used for various
purposes depending on the device, from being used to generate a magnetic
field as an electromagnet, to impede current changes as an inductor, or to
convert the energy stored in the magnetic field to kinetic energy as an
electric motor.
Magnetic Field of a Solenoid Derivation
The magnetic field of a solenoid derivation can be found using Ampère's Law.
We get Bl = μ0NI
where B is the magnetic flux density, l is the length of the solenoid, μ0 is the
magnetic constant or the magnetic permeability in a vacuum, N is the number of
turns in the coil, and I is the current through the coil.
Dividing throughout by l, we get
B = μ0(N/l)I
where N/l is the turns density or the number of turns per unit length. This
equation applies for solenoids without magnetic cores or in free space. The
magnetic constant is 1.257 × 106 H/m.
The magnetic permeability of a material is its ability to support the formation
of a magnetic field. Some materials are better than others, so the permeability
is the degree of magnetization a material experiences in response to a magnetic
field. The relative permeability μr tells us how much this increases with
respect to free space or the vacuum.
μ = μrμ0
where μ is the magnetic permeability and μr is the relativity.
This tells us how much the magnetic field increases if the solenoid has a
material core going through it. If we placed a magnetic material, e.g., an iron
bar, and the solenoid is wrapped around it, the iron bar will concentrate the
magnetic field and increase the magnetic flux density B. For a solenoid with a
material core, we get the solenoid formula
B = μr(N/l)I
Calculate Inductance of Solenoid
One of the primary purposes of solenoids in electrical circuits is to impede
changes in electrical current. As an electric current flows through a coil or
solenoid, it creates a magnetic field that grows in strength over time. This
changing magnetic field induces an electromotive force (EMF) across the coil
that opposes the current flow. This phenomenon is known as electromagnetic
induction.
The inductance, L, is the ratio between the induced voltage v, and the rate of
change in the current I.
L = −v(dIdt)−1
Solving for v this becomes
v = −L dI/dt
Deriving the Inductance of a Solenoid
Faraday's Law tells us the strength of the induced EMF in response to a changing
magnetic field
v = −nA dB/dt
where n is the number of turns in the coil and A is the cross sectional area of
the coil. Differentiating the solenoid equation with respect to time, we get
Substituting this into Faraday's Law, we get the induced EMF for a long solenoid,
v = −(μN2A/l)(dIdt)
Substituting this into v = −L(dI/dt) we get
L = μN2A/l
We see the inductance L depends on the geometry of the coil – the turns density
and the cross sectional area – and the magnetic permeability of the coil material.
The Differences Between Motors & Generators
Motors and generators are electromagnetic devices. They have current
-carrying loops that rotate in magnetic fields. This rapidly changing
magnetic field produces electromotive forces, called emfs or voltages.
Electric motors and generators are the opposite of each other. Electric
motors convert electrical energy into mechanical energy, while electric
generators convert mechanical energy into electrical energy.
Construction
Electric motors and generators have current-carrying loops that continuously
rotate in a magnetic field. The loops are wrapped around an iron core called
an armature that makes the magnetic field inside of them stronger. The
current in the loops reverses direction causing the armature and hence the
loops to constantly rotate. The changing direction of the loops causes an
induced emf to be generated.
Emf is short for electromotive force. It is not a force, but is the
potential difference between the terminals of a device that changes one form
of energy into electrical energy. A battery, for example, converts chemical
energy into electrical energy, and so is a source of emf. A potential
difference is a voltage.
The induced emf created by the motion of the loops becomes larger the more
rapidly the magnetic field changes. This is Faraday's Law of Induction,
named after its discoverer, renowned physicist Michael Faraday. AC Generators
AC generators are opposite from motors, because they convert mechanical energy
into that of electrical. Mechanical energy is used to rotate the loops in the
magnetic field, and the generated emf is a sine wave that varies in time. Steam
made from burning fossil fuels such as coal, oil and natural gas is a common
source in countries like the United States. In Europe, nuclear fission is used
to create steam. In some hydroelectric plants, such as those found at Niagara
Falls, water pressure is used to rotate the turbines. Turbines are rotors with
vanes or blades. Wind and water are not commonly used as fossil fuels for
mechanical energy sources because they are not as efficient and are more costly.
AC Motors
Credit: US Department of Energy
AC motors convert electrical energy into that of mechanical. An alternating
current is used to rotate the loops in the magnetic field. Most AC motors
produce the current by using induction. An electromagnet causes the magnetic
field and uses the same voltage as the coils do.
DC Motors and Generators
Credit: US Department of Energy
DC motors and generators are similar to their AC counterparts, except that
they have a split ring called a commutator. The commutator is attached to
electrical contacts called brushes. The changing direction of the current
through the commutator causes the armature and thus the loops to rotate.
The magnetic field the armature turns in may be a permanent magnet or
electromagnet. DC generators have a generated emf is direct current.
Motors Compared to Generators
All motors are generators. The emf in a generator increases its efficiency,
but an emf in a motor contributes to energy waste and inefficiency in its
performance. A back emf is a resistance to change in a magnetic field. A back
emf appears in a motor after it has been turned on, though not immediately.
It reduces the current in the loop, and gets larger as the speed of the motor
increases.This causes the power requirements of the motor to also increase,
especially under loads that are very large.
How to Calculate the Inductance of a Ferrite Inductor
Ferrity inductors are common place in electronics.
Ferrite inductors have a ferrite core. Ferrite is a class of ceramic material
with strong electromagnetic properties such as high permeability in combination
with low electrical conductivity. Ferrite inductors are deployed in a variety of
electric circuit applications such as broadband, power conversion and
interference suppression.
Make a simple ferrite inductor by wrapping at least 20 turns of wire
around a ferrite rod. Using an inductance meter, measure the inductance of that
rod. Record the inductance as "L" and the 20 turns as "N."
Calculate the AL value of the ferrite inductor. The AL value is the base
relationship between the inductance, with a given ferrite core, and the
number of turns. Calculate the AL value using the following formula:
AL = [(100/N)2)] x L.
For example, if your measured value of L in Step 1 is 25 uH, the
corresponding AL value will be:
AL = [(100/20)2] x 25uH = (52) x 25uH = 25 x 25uh = 625 uH.
Use your AL value to calculate the inductance for various values of N using
the following formula:
L = AL/[(100/N)2].
For example: If N is 15,
L = 625/[(100/15)2] = 625/[6.662] = 625/44.4 = 14uH.
If N is 25,
L = 625/[(100/25)2] = 625/[42] = 625/16 = 39uH.
If N is 30,
L = 625/[(100/30)2] = 625/[3.332] = 625/11.1 = 56.3uH
As you can see, the inductance increases as N increases. This is because
by placing more turns of wire around a loop, it concentrates the magnetic field
into a smaller space, where it can be more effective and create more inductance.
How to Calculate the Winding of a Transformer
If you've ever wondered how houses and buildings use the electricity from
power plants, you should learn about the transformers in power grid
distributions which convert high-voltage currents to the ones you use in
household appliances. These transformers use simple designs across most
types of transformers, but can vary greatly in how much they change input
voltage based on how they're built.
Transformer Winding Formula
The transformers that power grid distributions systems use follow simple
designs that use coil wound around a magnetic core in different areas.
These coils of wire take incoming current and change the voltage according
to the transformer turns ratio, which is:
Np/Ns = Vp/Vs
for the number windings of the primary coil and secondary coil Np and Ns,
respectively, and the voltage of the primary coil and the secondary coil Vp and
Vs, respectively.
This transformer winding formula tells you the fraction by which a transformer
changes incoming voltage and that the voltage of the winds of a coil is directly
proportional to the number of windings of the coils themselves.
Keep in mind that, although this formula is referred to as "ratio," it is
actually a fraction, not a ratio. For example, if you had one winding in the
primary coil and four windings in the secondary coil of a transformer, this
would correspond to a fraction of 1/4, meaning that the transformer cuts the
voltage by a value of 1/4. But the ratio 1:4 means that, for one of something,
there are four of something else, which doesn't always mean the same thing as a
fraction.
Transformers can increase or decrease voltage, and are known as step-up or
step-down transformers depending on which action they perform. This means the
transformer turns ratio will always be positive, but can vary between being
greater than one for step-up transformers or less than one for step-down
transformers.
The transformer winding formula only holds true when the angles of primary and
secondary windings are in phase with one another. This means that, for a given
alternating current (AC) power supply that switches back and forth between
forward and reverse current, the current in both the primary and secondary
windings are in sync with one another during this dynamic process.
There may be some transformers with a transformer turns ratio of 1 that do not
change voltage, but, instead, are used to split different circuits from one
another or to slightly change the resistance of a circuit.
Transformer Design Calculator
You can understand the properties of transformers to determine what a
transformer design calculator would take into account as a method of determining
how to construct transformers themselves.
Though the primary and secondary windings on a transformer are separate from one
another, the primary winding induces a current in the secondary windings through
a method of inductance. When an AC power supply is sent through the primary
windings, current flows through the turns and creates a magnetic field through a
method called mutual inductance.
Transformer Winding Formula and Magnetism
Magnetic field describes in what direction and how strong magnetism would act on
a moving charged particle. The maximum value of this field is:
dΦ/dt
, the rate of change of magnetic flux Φ over a small period of time.
Flux is a measurement of how much magnetic field flows through a specific
surface area such as a rectangular area. In a transformer, the magnetic field
lines are sent outward from the magnetic coil around which the wires are wound.
The magnetic flux links both of the windings together, and the magnetic field's
strength depends on the amount of current and the number of windings. This can
give us a transformer design calculator that takes into account these properties.
Faraday's law of inductance that describes how magnetic fields are induced in
materials dictates that the voltage by either windings induced for either
primary windings or secondary windings. This is usually referred to as the
induced electromotive force (emf).
If you were to measure the change in magnetic flux over a small period of time,
you could obtain a value of:
dΦ/dt
and use it to calculate the emf. The general formula for magnetic flux is:
Φ = BA∣cosθ
for magnetic field B, surface area of the plane in the field A and the angle
between the magnetic field lines and the direction perpendicular to the area θ.
You can account for the geometry of the windings around the magnetic core of
the transformer to measure flux askat
for an AC power supply where ω is the angular frequency (2πf for frequency f)
and Φmax is the maximum flux. In this case, frequency f refers to the number of
waves that pass a given location each second. Engineers also refer to the
product of current times the number of turns of windings as "ampere-turns," a
measure of the coil's magnetizing force.
Transformer Winding Calculator Examples
If you wanted to compare the experimental results of how the windings of
transformers affect their use, you can compare the observed experimental
properties to those of a transformer winding calculator.
The software company Micro Digital offers an online Transformer Winding
Calculator for calculating Standard Wire Gauge (SWG) or American Wire Gauge
(AWG). This lets engineers manufacture wires with the appropriate thickness so
they can carry wire charges necessary for their purposes. The transformer
calculator turns tells you the individual voltage through each turn of the
winding.
Other calculators like the one from the manufacturing company Flex-Core let
you calculate the wire size for different practical applications if you enter
in the burden rating, the nominal secondary current, the wire length between the
current transformer and meter and the input burden of the meter.
The current transformer creates an AC voltage supply in its secondary winding
that's proportional to the current in the primary winding. These transformers
reduce high voltage currents to lower values using an easy method of monitoring
the actual electrical current. The burden is the resistance of the measuring
instrument itself to the current sent through it.
Hyperphysics offers an online Transformer Power Calculation interface that lets
you use as transformer design calculator or as a transformer resistance
calculator. To use it, you need to input a supply voltage frequency, a primary
winding inductance, secondary winding inductance, primary winding number of
coils, secondary winding number of coils, secondary voltage, primary winding
resistance, secondary winding resistance, secondary winding load resistance and
mutual inductance.
The mutual inductance M accounts for the effect that change in load on secondary
coil can exert on the current through the primary with an emf:
emf = −M ΔI1/Δt
for change in current through the primary coil ΔI1 and change in time Δt.
Any online transformer winding calculator makes assumptions about the
transformer itself. Make sure you know how each website calculates the values i
claims to do so that you can understand the theory and principles behind
transformers in general. How close they are to the transformer winding formula
that follows from the physics of a transformer depends on these properties.
Calculate the Winding of a Transformer
How to Calculate the Winding of a Transformer
The alternating current (AC) in most of the appliances in your home can only
come from power lines that send direct current (DC) through use of a transformer.
Through all the different types of current that may flow through a circuit, it
helps to have the power to control these electrical phenomena. For all their
uses in changing the voltage of circuits, transformers rely heavily on their
turns ratio.
Calculating Transformer Turns Ratio
A transformer turns ratio is the division of the number of turns in the primary
winding by the number of turns in the secondary winding by the equation
Tr = Np/Ns
This ratio should also equal the voltage of the primary winding divided by the
voltage of the secondary winding, as given by Vp/Vs. The primary winding refers
to the powered inductor, a circuit element that induces a magnetic field in
response to the flow of charge, of the transformer, and the secondary one is
the unpowered inductor.
These ratios hold true under the assumption that the phase angle of the primary
winding equals the phase angles of the secondary by the equation ΦP = ΦS. This
primary and secondary phase angle describes how the current, which alternates
between forward and reverse directions in the primary and secondary windings
of the transformer, are in-sync with one another.
For AC voltage sources, as used with transformers, the incoming waveform is
sinusoidal, the shape a sine wave produces. The transformer turns ratio tells
you how much the voltage changes through the transformer as current passes from
the primary windings to the secondary windings.
Also, please note that the word "ratio" in these formula refer to a fraction,
not an actual ratio. The fraction of 1/4 is different from the ratio 1:4. While
1/4 is one part out of a whole that is divided into four equal parts, the ratio
1:4 represents that, for one of something, there are four of something else. The
"ratio" in the transformer turns ratio is a fraction, not a ratio, in the
transformer ratio formula.
The transformer turns ratio reveals that the fractional difference that the
voltage takes based on the number of coils wound around the primary and
secondary parts of the transformer. A transformer with five primary wound coils
and 10 secondary wound coils will cut a voltage source in half as given by 5/10
or 1/2.
Whether voltage increases or decreases as a result of these coils determines
of it's a step-up transformer or step-down transformer by the transformer ratio
formula. A transformer that neither increases nor decreases voltage is an
"impedance transformer" that can either measure impedance, a circuit's
opposition to current, or simply indicate breaks between different electrical
circuits.
The Construction of a Transformer
The core components of a transformer are the two coils, primary and secondary,
that wrap around an iron core. The ferromagnetic core, or a core made from a
permanent magnet, of a transformer also uses thin electrically insulated slices
so that these surfaces can decrease resistance for the current that passes from
the primary coils to the secondary coils of the transformer.
The construction of a transformer will generally be designed to lose as little
energy as possible. Because not all of the magnetic flux from the primary coils
pass to the secondary, there will be some loss in practice. Transformers will
also lose energy due to eddy currents, localized electric current caused by
changes in the magnetic field in electrical circuits.
Transformers get their name because they use this setup of a magnetizing core
with windings on two separate parts of it to transform electrical energy into
magnetic energy through the magnetizing of the core from the current through the
primary windings.
Then, the magnetic core induces a current in the secondary windings, which
converts the magnetic energy back into electrical energy. This means that
transformers always operate on an incoming AC voltage source, one that switches
between forward and reverse directions of current at regular intervals.
Types of Transformer Effects
Aside from the voltage or number of coils formula, you can study transformers to
learn more about the nature of different types of voltages, electromagnetic
induction, magnetic fields, magnetic flux and other properties that result from
the construction of a transformer.
In contrast to a voltage source that sends current in one direction, an AC
voltage source sent through the primary coil will create its own magnetic field.
This phenomena is known as mutual inductance.
The magnetic field strength would increase to its maximum value, which is equal
to the difference in magnetic flux divided by a period of time, dΦ/dt. Keep in
mind, in this case, Φ is used to indicate magnetic flux, not phase angle. These
magnetic field lines are drawn outward from the electromagnet. Engineers
building transformers also take into account the flux linkage, which is the
product of the magnetic flux Φ and the number of coils in the wire N caused by
the magnetic field passing from one coil to the other.
The general equation for magnetic flux is
Φ = BA cosθ
for a surface area which the field goes through A in m2, magnetic field B in
Teslas and θ as the angle between a perpendicular vector to the area and the
magnetic field. For the simple case of wrapped coils around a magnet, the flux
is given by
Φ = NBA
for number of coils N, magnetic field B and over a certain area A of a surface
that is parallel the magnet. However, for a transformer, the flux linkage causes
the magnetic flux in the primary winding to equal that of the secondary winding.
According to Faraday's Law, you can calculate the voltage induced in the
primary or secondary windings of the transformer by calculating N x dΦ/dt. This
also explains why the transformer turns ratio of the voltage of one part of the
transformer to the other is equal to the number of coils of one to the other.
If you were to compare the N x dΦ/dt of one part to the other, the dΦ/dt would
cancel out due to both parts having the same magnetic flux. Finally, you can
calculate a transformer's ampere-turns as the product of current times the
number of coils as a method of measuring the magnetizing force of the coil
Transformers in Practice
Power distributions grids send electricity from power plants to buildings and
houses. These power lines begin at the power plant where an electrical generator
creates electrical energy from some source. This could be a hydroelectric dam
that harnesses the power of water or a gas turbine that uses combustion to
create mechanical energy from natural gas and converts it to electricity. This
electricity is, unfortunately, produced as DC voltage which needs to be
converted to AC voltage for most home appliances.
Transformers make this electricity usable by creating single-phase DC power
supplies for households and buildings from the incoming oscillating AC voltage.
The transformers along power distribution grids also ensure the voltage is an
appropriate amount for house electronics and electricity systems. Distributions
grids also uses "buses" that separate distribution into multiple directions
alongside circuit breakers to keep separate distributions distinct from one
another.
Engineers often account for the efficiency of transformers using the simple
equation for efficiency as:
η = Po / Pi
for output power Po and input power Pi. Based on the construction of transformer
designs, these systems don't lose energy to friction or air resistance because
transformers don't involve moving parts.
The magnetizing current, the amount of current necessary to magnetize the core
the transformer, is generally very small compared to the current that the
primary part of a transformer induces. These factors mean that transformers are
typically very efficient with efficiencies of 95 percent and up for most modern
designs.
If you were to apply an AC voltage source to the primary winding of a
transformer, the magnetic flux that's induced in the magnetic core will continue
to induce an AC voltage in the secondary winding in the same phase as the source
voltage. The magnetic flux in the core, however, remains 90° behind the phase
angle of the source voltage. This means the primary winding's current, the
magnetizing current, also lags behind the AC voltage source.
Transformer Equation in Mutual Inductance
In addition to field, flux and voltage, transformers illustrate the
electromagnetic phenomena of mutual inductance that gives more power to the
primary windings of a transformer when hooked to an electrical supply.
This happens as the primary winding's reaction to an increase in load, something
that consumes power, on the secondary windings. If you added a load to the
secondary windings through a method such as increasing the resistance of its
wires, the primary windings would respond by drawing more current from the power
source to compensate for this decrease. Mutual inductance is the load you put on
the secondary you can use to calculate the increase in current through the
primary windings.
If you were to write a separate voltage equation for both the primary and
secondary windings, you could describe this phenomena of mutual inductance.
For the primary winding,
Vp = IpR1 + L1 ΔIp/Δt - M ΔIs/Δt
for current through the primary winding Ip, primary winding load resistance R1,
mutual inductance M, primary winding inductance L1, secondary winding Is and
change in time Δt. The negative sign in front of the mutual inductance M shows
that source current immediately experiences a drop in voltage due to the load on
the secondary winding, but, in response, the primary winding raises its voltage.
This equation follows the rules of writing equations that describe how
current and voltage differ among circuit elements. For a closed electrical
loop, you may write the sum of the voltage across each component as equal to
zero to show how voltage drops across each element in the circuit.
For the primary windings, you write this equation to account for the voltage
across the primary windings themselves (IpR1) , the voltage due to the induced
current of the magnetic field L1ΔIp/Δt and the voltage due to the effect of
mutual inductance from the secondary windings M ΔIs/Δt.
Similarly, you may write an equation that describes the voltage drops across the
secondary windings as
M ΔIp/Δt = IsR2 + L2 ΔIs/Δt
This equation includes the secondary winding current Is, secondary winding
inductance L2 and the secondary winding load resistance
R2. The resistance and inductance are labeled with a subscripts 1 or 2
instead of P or S, respectively, as resistors and inductors are often
numbered, not denoted using letters. Finally, you can calculate mutual
inductance from the inductors directly as
M = L1L2
How to Size a Transformer KVA
Transformers are sized to support the electrical load.
A transformer is an electrical device used to convert power from the source,
usually a utility company, to the power required by the load. The load can be a
house, building or any other electrical system or appliance. The transformer
consists of a primary and secondary winding where, when input power is supplied
to the primary winding, the transformer converts it and sends the power on to
the load via the outputs leads of the secondary winding. Transformers are rated
or sized in terms of KVA, the power level in kilovolt-amperes.
Find the input voltage required by the electrical load connected to transformer
secondary winding. Call this value "Vload." Refer to the electrical schematic of
the load. As an example, assume Vload is 120 volts.
Find the current flow required by the electrical load. Call this value "Iload."
Refer to the electrical schematic of the load. If the value of Iload is not
available, find the input resistance, or "Rload," and calculate Iload by
dividing Vload by Rload. As an example, assume Iload is 30 amperes.
Determine power requirements of the load in kilowatts, or "KW." Call it KWload.
Use the formula: KWload = (Vload x Iload)/1000. Continuing with the example numbers:
KW = (120 x 30)/1000 = 3600/1000 = 3.6 KW
Find the power in kilovolts-amperes, or KVA, required to deliver the KW in Step
3 to the load using the formula: KVA = KW/0.8 (0.8 is the typical power factor
associated with a load). Continuing with the example’s numbers:
KVA = 3.6/0.8 = 4.5 KVA.
Locate and install a transformer rated at the KVA level found in Step 4 or
slightly higher. For example, transformers are purchased in standard KVA sizes
such as 5 KVA, 10 KVA, 15 KVA and so on. In the example in which KVA is 4.5, a
5 KVA transformer will apply.
How to Calculate Transformer VA Rating
Difference Between an Electrical Inverter & Transformer
Transformers are the backbone of power distribution systems. The VA rating
refers to the power distribution rating relative to how much power the
transformer can deliver to the load. To calculate VA, you need to know the
supply voltage and the current delivered to the load. You get the supply voltage
from the voltage specifications associated with the primary and secondary
windings. You then apply the voltage and measure the current that appears across
the load.
Find the primary and secondary voltage of the transformer by referring to the
transformer specifications. As an example, assume that the primary is 480 volts
and the secondary is 208 volts.
Turn off power to the system. Put on electrical safety gloves and follow
standard electrical safety precautions.
Connect the secondary side of the transformer to the electrical load. Connect an
ammeter in parallel between the secondary side of the transformer and the load.
Connect a power supply to the primary side of the transformer. Ensure that the
power supply is capable of delivering the primary voltage to the transformer.
Using the example numbers, you will ensure that the power supply can deliver
480 volts, which is the primary voltage.
Power up the power supply to the primary voltage level of the transformer. Note
and record the amperes registered on the ammeter. Call this value "I," and
assume, as an example, that it equals 65 amps.
Calculate the VA rating using the formula "VArating = (Vsecondary x I)/0.8,"
where Vsecondary is the secondary voltage of the transformer and the 0.8
accounts for the power factor of the load.
Continuing with the example: VArating = (208 x 65)/0.8 = 16,900 volt-amperes, or
16.9 kilovolt-amperes, or 16.9 KVA.
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